-Highly Customizable
Wire harnesses can be tailored to specific customer requirements, including connector types, cable lengths, wire gauges, and electrical configurations—ideal for diverse industries and applications.
-Stable and Wide Market Demand
Wire harnesses are essential in automotive, robotics, industrial automation, medical devices, and consumer electronics, ensuring consistent and long-term demand.
-High Value-Added Products
Compared to standard wires or cables, wire harnesses integrate multiple components such as connectors, terminals, and protective sleeves—offering higher margins and added value.
-Preferred by OEMs and Integrators
Pre-assembled wire harnesses simplify installation and save labor costs for end customers, making them attractive to OEM manufacturers and system integrators.
For extremely heavy duty applications
| Category | Specification |
|---|---|
| Manufacturer Properties | |
| Manufacturer Part No | i8CMxxx.12-5 |
| Cable Type | Basic cable |
| General Properties | |
| Number of Cores and Conductor Cross-Section | (4G10+2x(2×1.5)C)C |
| Outer Diameter (max) [mm] | 22.5 |
| Weight per km [kg/km] | 842 |
| Copper Index [kg/km] | 592 |
| Dynamic Information | |
| Min. Bend Radius, e-chain (factor) [× d] | 7.5 |
| Min. Bend Radius, e-chain [mm] | 168.75 |
| Min. Bend Radius, flexible (factor) [× d] | 6 |
| Min. Bend Radius, fixed (factor) [× d] | 4 |
| Temperature, e-chain® | -25°C to +80°C |
| Temperature, flexible | -40°C to +80°C (DIN EN 60811-504) |
| Temperature, fixed | -50°C to +80°C (DIN EN 50305) |
| Max Speed (unsupported) [m/s] | 10 |
| Max Speed (gliding) [m/s] | 5 |
| Max Acceleration [m/s²] | 80 |
| Electrical Properties | |
| Nominal Voltage | 600/1,000V (DIN VDE 0298-3) |
| UL Voltage Rating [V] | 1000 |
| Test Voltage | 4000V (DIN EN 50395) |
| Core Details | |
| Conductor | Stranded, bend-resistant bare copper (DIN EN 60228) |
| Core Insulation | Low-capacity, high-quality XLPE mixture |
| Core Stranding | Power cores + control pairs, wound for high tensile stress |
| Core Group 1 Structure | 4G10 |
| Core Group 2 Structure | 2x(2×1.5)C)C |
| Element Shield | Tinned copper wire braid, highly bend-resistant |
| Inner Jacket | TPE compound optimized for e-chain® |
| Overall Shield | Flexible tinned copper braiding, ~70% linear / ~90% optical coverage |
| Outer Jacket | Halogen-free, abrasion-resistant PUR (DIN EN 50363-10-2) |
| Outer Jacket Colour | Pastel orange (approx. RAL 2003) |
| CFRIP® | Tear strip molded into inner jacket for fast stripping |
| Characteristics Classification | |
| UV Resistance | Medium |
| Oil Resistance | Class 3, oil-resistant (DIN EN 50363-10-2) |
| Offshore | MUD-resistant (NEK 606 – 2018) |
| Flame Retardant | IEC 60332-1-2, Cable Flame, VW-1, FT1, FT2/Horizontal Flame |
| Silicone-free | Yes (according to PV 3.10.7 – 1992) |
| Halogen-free | Yes (DIN EN 60754) |
| UL Verified | Certificate V293650 (igus 4-year guarantee, 2B cycles/year tested) |
| NFPA Compliance | NFPA 79-2018, Chapter 12.9 |
| DNV Certification | TAE00003XA |
| REACH Compliance | EC No. 1907/2006 |
| Lead-free | 2011/65/EU (RoHS-II / RoHS-III) |
| Cleanroom | ISO Class 1 (outer jacket per CF77.UL.05.12.D, tested per DIN EN ISO 14644-1) |
| DESINA Standard | Yes (VDW, DESINA compliant) |
| CE Compliance | 2014/35/EU |
| Plug Configuration | |
| Connector A | Round plug, socket |
| Connector B | Open cable end |
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UNIT N, 17/F, CENTURY INDUSTRIAL CENTRE, 33-35 AU PUI WAN STREET, FOTAN, SHATIN, Hong Kong
