-Highly Customizable
Wire harnesses can be tailored to specific customer requirements, including connector types, cable lengths, wire gauges, and electrical configurations—ideal for diverse industries and applications.
-Stable and Wide Market Demand
Wire harnesses are essential in automotive, robotics, industrial automation, medical devices, and consumer electronics, ensuring consistent and long-term demand.
-High Value-Added Products
Compared to standard wires or cables, wire harnesses integrate multiple components such as connectors, terminals, and protective sleeves—offering higher margins and added value.
-Preferred by OEMs and Integrators
Pre-assembled wire harnesses simplify installation and save labor costs for end customers, making them attractive to OEM manufacturers and system integrators.
| Category | Specification |
|---|---|
| Manufacturer Properties | |
| Manufacturer Part No | ZK4500-0023-xxxx |
| Cable Type | Basic cable |
| General Properties | |
| Number of cores and conductor nominal cross-section | (4G1.5+2x(2×0.75)C)C |
| Outer diameter (d) max. [mm] | 14.5 |
| Weight per km [kg/km] | 309 |
| Copper index [kg/km] | 167 |
| Dynamic Information | |
| Min. bend radius, e-chain (factor) [x d] | 7.5 |
| Min. bend radius, e-chain [mm] | 108.75 |
| Min. bend radius, flexible (factor) [x d] | 6 |
| Min. bend radius, fixed (factor) [x d] | 4 |
| Temperature e-chain® | +5°C to +70°C |
| Temperature, flexible | -5°C to +70°C (DIN EN 60811-504) |
| Temperature, fixed | -15°C to +70°C (DIN EN 50305) |
| Max speed unsupported [m/s] | 10 |
| Max speed gliding [m/s] | 5 |
| Max acceleration [m/s²] | 80 |
| Electrical Properties | |
| Nominal voltage | 600/1,000V (DIN VDE 0298-3) |
| UL Voltage Rating [V] | 1000 |
| Test voltage | 4000V (DIN EN 50395) |
| Core | |
| Conductor | Stranded, bend-resistant bare copper (DIN EN 60228) |
| Core insulation | XLPE, low-capacity |
| Core stranding | Power cores with high-tensile control pair elements |
| Core group 1 | 4G1.5 |
| Core group 2 | 2x(2×0.75)C)C |
| Shield & Jackets | |
| Element shield | Tinned copper braid, highly flexible |
| Inner jacket | PVC, suitable for e-chains® |
| Overall shield | Tinned copper braid, ~70% linear, ~90% optical coverage |
| Outer jacket | Low-adhesion PVC, DIN EN 50363-4-1 |
| Outer jacket color | Moss green (RAL 6005) |
| CFRIP® | Yes (tear strip in inner jacket) |
| Characteristics | |
| UV Resistance | Medium |
| Oil Resistance | DIN EN 50363-4-1, Class 2 |
| Flame Retardant | IEC 60332-1-2, VW-1, FT1, FT2 |
| Silicone-free | Yes (PV 3.10.7 – 1992) |
| UL Verified | V293650 (igus 4-year guarantee) |
| NFPA | Compliant with NFPA 79-2018, Ch. 12.9 |
| REACH | Compliant (Regulation EC No. 1907/2006) |
| Lead-Free | RoHS II/III (2011/65/EU) |
| Cleanroom | ISO Class 2 (DIN EN ISO 14644-1) |
| CE | Compliant (Directive 2014/35/EU) |
| Plug | |
| Connector A | M23 socket 8-pin |
| Connector B | Circuit board connection |
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UNIT N, 17/F, CENTURY INDUSTRIAL CENTRE, 33-35 AU PUI WAN STREET, FOTAN, SHATIN, Hong Kong
