-Highly Customizable
Wire harnesses can be tailored to specific customer requirements, including connector types, cable lengths, wire gauges, and electrical configurations—ideal for diverse industries and applications.
-Stable and Wide Market Demand
Wire harnesses are essential in automotive, robotics, industrial automation, medical devices, and consumer electronics, ensuring consistent and long-term demand.
-High Value-Added Products
Compared to standard wires or cables, wire harnesses integrate multiple components such as connectors, terminals, and protective sleeves—offering higher margins and added value.
-Preferred by OEMs and Integrators
Pre-assembled wire harnesses simplify installation and save labor costs for end customers, making them attractive to OEM manufacturers and system integrators.
| Category | Specification |
|---|---|
| Manufacturer Properties | |
| Manufacturer Part No | 2090-CPBM7E7-12AFxx |
| Cable Type | Extension cable |
| General Properties | |
| Number of Cores & Conductor Size | (4G2.5 + (2×1.5)C)C |
| Max. Outer Diameter [mm] | 13.5 |
| Weight per km [kg/km] | 254 |
| Copper Index [kg/km] | 182 |
| Dynamic Information | |
| Min. Bend Radius, e-chain (× d) | 15 |
| Min. Bend Radius, e-chain [mm] | 202.5 |
| Min. Bend Radius, flexible (× d) | 12 |
| Min. Bend Radius, fixed (× d) | 8 |
| Temperature (e-chain®) | +5°C to +70°C |
| Temperature, Flexible | -5°C to +70°C (DIN EN 60811-504) |
| Temperature, Fixed | -15°C to +70°C (DIN EN 50305) |
| Max. Speed Unsupported [m/s] | 3 |
| Max. Speed Gliding [m/s] | 0 |
| Max. Acceleration [m/s²] | 20 |
| Electrical Properties | |
| Nominal Voltage | 600/1,000V (DIN VDE 0298-3) |
| UL Voltage Rating [V] | 1000 |
| Test Voltage | 4000V (DIN EN 50395) |
| Core Details | |
| Conductor | Bare copper wires (DIN EN 60228) |
| Core Insulation | High-quality, low-capacitance TPE mixture |
| Core Stranding | Power and signal cores wound together with optimized pitch |
| Core Group 1 Structure | 4G2.5 |
| Core Group 2 Structure | (2×1.5)C)C |
| Element Shield | Foil taping with flexible foil |
| Shielding & Jacket | |
| Overall Shield | Braided tinned copper wires, ~60% optical coverage |
| Outer Jacket Material | Low-adhesion PVC mixture (optimized for e-chain® use) |
| Outer Jacket Color | Pastel orange (approx. RAL 2003) |
| Classification / Standards | |
| UV Resistance | None |
| Oil Resistance | Not oil resistant |
| Flame Retardant | IEC 60332-1-2, VW-1, FT1, FT2 / Horizontal Flame |
| Silicone-Free | Yes (PV 3.10.7 – 1992) |
| UL Verified | Certificate No. V293650 — igus 4-year guarantee & 2 billion test cycles/year |
| NFPA Compliance | NFPA 79-2018, Chapter 12.9 |
| REACH Compliance | Yes (EC Regulation No. 1907/2006) |
| Lead-Free | Yes (2011/65/EU RoHS-II / RoHS-III) |
| CE Marking | Yes (Directive 2014/35/EU) |
| Plug / Connector | |
| Connector A | Round plug, socket |
| Connector B | Coupling, pin |
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