-Highly Customizable
Wire harnesses can be tailored to specific customer requirements, including connector types, cable lengths, wire gauges, and electrical configurations—ideal for diverse industries and applications.
-Stable and Wide Market Demand
Wire harnesses are essential in automotive, robotics, industrial automation, medical devices, and consumer electronics, ensuring consistent and long-term demand.
-High Value-Added Products
Compared to standard wires or cables, wire harnesses integrate multiple components such as connectors, terminals, and protective sleeves—offering higher margins and added value.
-Preferred by OEMs and Integrators
Pre-assembled wire harnesses simplify installation and save labor costs for end customers, making them attractive to OEM manufacturers and system integrators.
| Category | Specification |
|---|---|
| Manufacturer Properties | |
| Manufacturer Part No | 246658 (3 m) |
| Cable Type | Basic cable |
| Drive Technology System | B&R |
| General Properties | |
| Conductor Configuration | (5x(2×0.14) + 2×0.5)C |
| Max. Outer Diameter | 8 mm |
| Weight per km | 75 kg/km |
| Copper Index | 45 kg/km |
| Dynamic Properties | |
| Min. Bend Radius (e-chain) | 10×d = 80 mm |
| Min. Bend Radius (flexible) | 8×d = 64 mm |
| Min. Bend Radius (fixed) | 5×d = 40 mm |
| Temperature – e-chain® | +5°C to +70°C |
| Temperature – Flexible | -5°C to +70°C (DIN EN 60811-504) |
| Temperature – Fixed | -15°C to +70°C (DIN EN 50305) |
| Max. Speed – Unsupported | 5 m/s |
| Max. Speed – Gliding | 3 m/s |
| Max. Acceleration | 30 m/s² |
| Electrical Properties | |
| Nominal Voltage | 50V |
| UL Voltage Rating | 300V |
| Test Voltage | 500V |
| Core Construction | |
| Conductor Type | Ultra-fine stranded tinned copper (high bending resistance) |
| Insulation Material | High-quality TPE mixture |
| Core Group 1 Structure | 5x(2×0.14) |
| Core Group 1 Color Code | brown/green, yellow/grey, white/violet, red/black, pink/blue |
| Core Group 2 Structure | 2×0.5 |
| Element Shield | Tinned copper, ~90% optical coverage |
| Element Jacket | TPE mixture |
| Overall Shield | Braided tinned copper wires, ~55% linear / ~80% optical coverage |
| Outer Jacket Material | Low-adhesion, oil-resistant PVC (DIN EN 50363-4-1) |
| Outer Jacket Color | Yellow-green (similar to RAL 6018) |
| Characteristics | |
| UV Resistance | None |
| Oil Resistance | Class 2 (DIN EN 50363-4-1) |
| Flame Retardancy | IEC 60332-1-2, VW-1, FT1, FT2, Horizontal Flame |
| Silicone-Free | Yes (PV 3.10.7 – 1992 standard) |
| Cleanroom Compatibility | ISO Class 2 (CF5.10.07, IPA tested, DIN EN ISO 14644-1) |
| UL Verified | V293650 – 4-year igus chainflex guarantee & life calculator |
| NFPA Compliance | NFPA 79-2018, Chapter 12.9 |
| REACH | Compliant (EC 1907/2006) |
| RoHS | RoHS-II/RoHS-III (2011/65/EU) |
| CE Certification | 2014/35/EU |
| Connectors | |
| Connector A | Round plug, socket |
| Connector B | SUB-D, pin |
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