-Highly Customizable
Wire harnesses can be tailored to specific customer requirements, including connector types, cable lengths, wire gauges, and electrical configurations—ideal for diverse industries and applications.
-Stable and Wide Market Demand
Wire harnesses are essential in automotive, robotics, industrial automation, medical devices, and consumer electronics, ensuring consistent and long-term demand.
-High Value-Added Products
Compared to standard wires or cables, wire harnesses integrate multiple components such as connectors, terminals, and protective sleeves—offering higher margins and added value.
-Preferred by OEMs and Integrators
Pre-assembled wire harnesses simplify installation and save labor costs for end customers, making them attractive to OEM manufacturers and system integrators.
For extremely heavy duty applications
| Property | Details |
|---|---|
| Manufacturer Part No | RKL4302 |
| Cable Type | Basic cable |
| Number of Cores and Conductor Size | (4G1.0 + 2x(2×0.75)C)C |
| Outer Diameter (max) | 13.5 mm |
| Weight per km | 245 kg/km |
| Copper Index | 148 kg/km |
| Min. Bend Radius, e-chain (factor) | 7.5 × diameter = 101.25 mm |
| Min. Bend Radius, flexible (factor) | 6 × diameter |
| Min. Bend Radius, fixed (factor) | 4 × diameter |
| Temperature Range e-chain® | -25°C up to +80°C |
| Temperature Range, flexible | -40°C to +80°C (according to DIN EN 60811-504) |
| Temperature Range, fixed | -50°C to +80°C (according to DIN EN 50305) |
| Maximum Speed unsupported (v max.) | 10 m/s |
| Maximum Speed gliding (v max.) | 5 m/s |
| Maximum Acceleration (a max.) | 80 m/s² |
| Nominal Voltage | 600/1,000 V (according to DIN VDE 0298-3) |
| UL Voltage Rating | 1000 V |
| Test Voltage | 4000 V (according to DIN EN 50395) |
| Core Conductor | Stranded, especially bend-resistant bare copper wires (DIN EN 60228) |
| Core Insulation | Mechanically high-quality, low-capacity XLPE mixture |
| Core Stranding | Power cores with control pair elements wound with elements for high tensile stresses |
| Core Group 1 Core Structure | 4G1.0 |
| Core Group 2 Core Structure | 2x(2×0.75)C)C |
| Element Shield | Extremely bend-resistant braiding of tinned copper wires |
| Inner Jacket | TPE mixture adapted for e-chains® |
| Overall Shield | Flexible braiding of tinned copper wires; ~70% linear coverage, ~90% optical coverage |
| Outer Jacket | Low-adhesion, halogen-free, abrasion-resistant PUR mixture (DIN EN 50363-10-2) |
| Outer Jacket Color | Pastel orange (similar to RAL 2003) |
| CFRIP® | Tear strip molded into the inner jacket for faster stripping |
| UV Resistance | Medium |
| Oil Resistance | Oil-resistant Class 3 (DIN EN 50363-10-2) |
| Offshore | MUD-resistant per NEK 606 – status 2018 |
| Flame Retardant | IEC 60332-1-2, Cable Flame, VW-1, FT1, FT2/Horizontal Flame |
| Silicone-Free | Free of silicone affecting paint adhesion (PV 3.10.7 – 1992) |
| Halogen-Free | Per DIN EN 60754 |
| UL Verified | Certificate no. V293650: “igus 4-year chainflex cable guarantee & service life calculator based on 2 billion test cycles per year” |
| NFPA | Per NFPA 79-2018, chapter 12.9 |
| DNV | Type approval certificate TAE00003XA |
| REACH | Compliant with Regulation (EC) No. 1907/2006 |
| Lead-Free | Per 2011/65/EU (RoHS-II / RoHS-III) |
| Cleanroom | ISO Class 1; outer jacket complies with CF77.UL.05.12.D; IPA tested (DIN EN ISO 14644-1) |
| DESINA | Per VDW, DESINA standardisation |
| CE | Per 2014/35/EU |
| Plug Connector A | Connector M23 Female, Straight, 9 pins |
| Plug Connector B | Circuit board connection |
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UNIT N, 17/F, CENTURY INDUSTRIAL CENTRE, 33-35 AU PUI WAN STREET, FOTAN, SHATIN, Hong Kong
