-Highly Customizable
Wire harnesses can be tailored to specific customer requirements, including connector types, cable lengths, wire gauges, and electrical configurations—ideal for diverse industries and applications.
-Stable and Wide Market Demand
Wire harnesses are essential in automotive, robotics, industrial automation, medical devices, and consumer electronics, ensuring consistent and long-term demand.
-High Value-Added Products
Compared to standard wires or cables, wire harnesses integrate multiple components such as connectors, terminals, and protective sleeves—offering higher margins and added value.
-Preferred by OEMs and Integrators
Pre-assembled wire harnesses simplify installation and save labor costs for end customers, making them attractive to OEM manufacturers and system integrators.
| Property | Details |
|---|---|
| Manufacturer Part No | IKL0081 |
| Cable Type | Basic cable |
| Number of cores and conductor size | (4G6.0 + 2x(2×1.5)C)C |
| Outer diameter (max) | 19.5 mm |
| Weight per km | 604 kg/km |
| Copper index | 412 kg/km |
| Min. bend radius, e-chain (factor) | 7.5 × diameter = 146.25 mm |
| Min. bend radius, flexible (factor) | 6 × diameter |
| Min. bend radius, fixed (factor) | 4 × diameter |
| Temperature range e-chain® | -25°C up to +80°C |
| Temperature range, flexible | -40°C to +80°C (DIN EN 60811-504) |
| Temperature range, fixed | -50°C to +80°C (DIN EN 50305) |
| Max. speed unsupported | 10 m/s |
| Max. speed gliding | 5 m/s |
| Max. acceleration | 80 m/s² |
| Nominal voltage | 600/1,000 V (DIN VDE 0298-3) |
| UL voltage rating | 1000 V |
| Test voltage | 4000 V (DIN EN 50395) |
| Core conductor | Stranded, especially bend-resistant bare copper wires (DIN EN 60228) |
| Core insulation | High-quality, low-capacity XLPE mixture |
| Core stranding | Power cores with control pair elements wound with elements for high tensile stresses |
| Core group 1 core structure | 4G6.0 |
| Core group 2 core structure | 2x(2×1.5)C)C |
| Element shield | Extremely bend-resistant braiding made of tinned copper wires |
| Inner jacket | TPE mixture adapted for e-chains® |
| Overall shield | Flexible braiding of tinned copper wires; ~70% linear, ~90% optical coverage |
| Outer jacket | Low-adhesion, halogen-free, abrasion-resistant PUR mixture (DIN EN 50363-10-2) |
| Outer jacket color | Pastel orange (similar to RAL 2003) |
| CFRIP® | Tear strip molded into the inner jacket for faster stripping |
| UV resistance | Medium |
| Oil resistance | Oil-resistant Class 3 (DIN EN 50363-10-2) |
| Offshore | MUD-resistant per NEK 606 – status 2018 |
| Flame retardant | IEC 60332-1-2, Cable Flame, VW-1, FT1, FT2/Horizontal Flame |
| Silicone-free | Free of silicone affecting paint adhesion (PV 3.10.7 – 1992) |
| Halogen-free | Per DIN EN 60754 |
| UL verified | Certificate no. V293650: “igus 4-year chainflex cable guarantee & service life calculator based on 2 billion test cycles per year” |
| NFPA | Per NFPA 79-2018, chapter 12.9 |
| DNV | Type approval certificate TAE00003XA |
| REACH | Compliant with Regulation (EC) No. 1907/2006 |
| Lead-free | Per 2011/65/EU (RoHS-II / RoHS-III) |
| Cleanroom | ISO Class 1; outer jacket complies with CF77.UL.05.12.D; IPA tested (DIN EN ISO 14644-1) |
| DESINA | Per VDW, DESINA standardisation |
| CE | Per 2014/35/EU |
| Plug Connector A | Round plug, socket |
| Plug Connector B | Open cable end |
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UNIT N, 17/F, CENTURY INDUSTRIAL CENTRE, 33-35 AU PUI WAN STREET, FOTAN, SHATIN, Hong Kong
