-Highly Customizable
Wire harnesses can be tailored to specific customer requirements, including connector types, cable lengths, wire gauges, and electrical configurations—ideal for diverse industries and applications.
-Stable and Wide Market Demand
Wire harnesses are essential in automotive, robotics, industrial automation, medical devices, and consumer electronics, ensuring consistent and long-term demand.
-High Value-Added Products
Compared to standard wires or cables, wire harnesses integrate multiple components such as connectors, terminals, and protective sleeves—offering higher margins and added value.
-Preferred by OEMs and Integrators
Pre-assembled wire harnesses simplify installation and save labor costs for end customers, making them attractive to OEM manufacturers and system integrators.
| Category | Specification |
|---|---|
| Manufacturer Part No | IKL0061 |
| Cable Type | Basic cable |
| Number of Cores and Conductor Cross-Section | (4G4.0+2x(2×1.5)C)C |
| Outer Diameter [mm] | 17.5 |
| Weight per km [kg/km] | 459 |
| Copper Index [kg/km] | 308 |
| Min. Bend Radius, e-chain [x d] | 7.5 |
| Min. Bend Radius, e-chain [mm] | 131.25 |
| Min. Bend Radius, Flexible [x d] | 6 |
| Min. Bend Radius, Fixed [x d] | 4 |
| Temperature – e-chain® | -25°C to +80°C |
| Temperature – Flexible | -40°C to +80°C (DIN EN 60811-504) |
| Temperature – Fixed | -50°C to +80°C (DIN EN 50305) |
| Max. Speed – Unsupported [m/s] | 10 |
| Max. Speed – Gliding [m/s] | 5 |
| Max. Acceleration [m/s²] | 80 |
| Nominal Voltage | 600/1,000V (DIN VDE 0298-3) |
| UL Voltage Rating [V] | 1000 |
| Test Voltage [V] | 4000 (DIN EN 50395) |
| Conductor | Stranded bare copper (DIN EN 60228), highly bend-resistant |
| Core Insulation | Mechanically high-quality, low-capacity XLPE mixture |
| Core Stranding | Power cores with control pairs for high tensile stress |
| Core Group 1 | 4G4.0 |
| Core Group 2 | 2x(2×1.5)C)C |
| Element Shield | Bend-resistant tinned copper wire braid |
| Inner Jacket | TPE mixture, e-chain® optimized |
| Overall Shield | Tinned copper braid, ~70% linear / ~90% optical coverage |
| Outer Jacket | Low-adhesion, halogen-free, abrasion-resistant PUR (DIN EN 50363-10-2) |
| Outer Jacket Color | Pastel orange (RAL 2003 equivalent) |
| CFRIP® | Yes – tear strip inside inner jacket |
| UV Resistance | Medium |
| Oil Resistance | Class 3 (DIN EN 50363-10-2) |
| Offshore / MUD Resistance | NEK 606 (2018) |
| Flame Retardant | IEC 60332-1-2, VW-1, FT1, FT2 |
| Silicone-Free | Yes – paint-compatible (PV 3.10.7 – 1992) |
| Halogen-Free | Yes (DIN EN 60754) |
| UL Verified | Yes – V293650, 4-year chainflex guarantee |
| NFPA | NFPA 79-2018, Chapter 12.9 |
| DNV Approval | TAE00003XA |
| REACH Compliance | Yes (EC 1907/2006) |
| Lead-Free | Yes (RoHS-II/RoHS-III – 2011/65/EU) |
| Cleanroom Compatibility | ISO Class 1 (DIN EN ISO 14644-1, CF77.UL.05.12.D by IPA) |
| DESINA Compliance | Yes (VDW standard) |
| CE Marking | Yes (2014/35/EU) |
| Connector A | Round plug, socket |
| Connector B | Open cable end |
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