-Highly Customizable
Wire harnesses can be tailored to specific customer requirements, including connector types, cable lengths, wire gauges, and electrical configurations—ideal for diverse industries and applications.
-Stable and Wide Market Demand
Wire harnesses are essential in automotive, robotics, industrial automation, medical devices, and consumer electronics, ensuring consistent and long-term demand.
-High Value-Added Products
Compared to standard wires or cables, wire harnesses integrate multiple components such as connectors, terminals, and protective sleeves—offering higher margins and added value.
-Preferred by OEMs and Integrators
Pre-assembled wire harnesses simplify installation and save labor costs for end customers, making them attractive to OEM manufacturers and system integrators.
For extremely heavy duty applications
| Category | Specification |
|---|---|
| Manufacturer Properties | |
| Manufacturer Part No | IKL0041 |
| Cable Type | Basic cable |
| General Properties | |
| Number of Cores & Conductor | (4G2.5 + 2x(2×1.5)C)C |
| Max. Outer Diameter [mm] | 16 |
| Weight per km [kg/km] | 383 |
| Copper Index [kg/km] | 254 |
| Dynamic Information | |
| Min. Bend Radius, e-chain (factor) | 7.5 × d = 120 mm |
| Min. Bend Radius, Flexible (factor) | 6 × d |
| Min. Bend Radius, Fixed (factor) | 4 × d |
| Temperature, e-chain | -25°C to +80°C |
| Temperature, Flexible | -40°C to +80°C (DIN EN 60811-504) |
| Temperature, Fixed | -50°C to +80°C (DIN EN 50305) |
| Max. Speed, Unsupported [m/s] | 10 |
| Max. Speed, Gliding [m/s] | 5 |
| Max. Acceleration [m/s²] | 80 |
| Electrical Properties | |
| Nominal Voltage | 600/1,000V (DIN VDE 0298-3) |
| UL Voltage Rating [V] | 1000 |
| Test Voltage | 4000V (DIN EN 50395) |
| Core Construction | |
| Conductor | Bare copper, highly bend-resistant (DIN EN 60228) |
| Core Insulation | Low-capacity XLPE mixture |
| Core Stranding | Power cores with control pair elements, high-tensile stranding |
| Core Group 1 | 4G2.5 |
| Core Group 2 | 2x(2×1.5)C)C |
| Element Shield | Tinned copper wire braiding, highly bend-resistant |
| Inner Jacket | TPE mixture for e-chain® use |
| Overall Shield | Tinned copper wire braiding, approx. 70% linear, 90% optical coverage |
| Outer Jacket | Low-adhesion, halogen-free PUR, highly abrasion-resistant (DIN EN 50363-10-2) |
| Outer Jacket Color | Pastel orange (similar to RAL 2003) |
| CFRIP® | Integrated tear strip in inner jacket for fast stripping |
| Characteristic Classification | |
| UV Resistance | Medium |
| Oil Resistance | Yes, Class 3 (DIN EN 50363-10-2) |
| Offshore Use | MUD-resistant (NEK 606 – 2018) |
| Flame Retardant | IEC 60332-1-2, VW-1, FT1, FT2 |
| Silicone-Free | Yes (PV 3.10.7 – 1992) |
| Halogen-Free | Yes (DIN EN 60754) |
| UL Verified | V293650: igus 4-year guarantee, 2 billion test cycles/year |
| NFPA | NFPA 79-2018, chapter 12.9 |
| DNV | Type approval certificate TAE00003XA |
| REACH | Compliant (Regulation (EC) No. 1907/2006) |
| Lead-Free | Yes (2011/65/EU RoHS-II / RoHS-III) |
| Cleanroom | ISO Class 1 compliant (DIN EN ISO 14644-1) |
| DESINA | Compliant with VDW DESINA standard |
| CE | 2014/35/EU compliant |
| Plug/Connector | |
| Connector A | Round plug, socket |
| Connector B | Open cable end |
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UNIT N, 17/F, CENTURY INDUSTRIAL CENTRE, 33-35 AU PUI WAN STREET, FOTAN, SHATIN, Hong Kong
