-Highly Customizable
Wire harnesses can be tailored to specific customer requirements, including connector types, cable lengths, wire gauges, and electrical configurations—ideal for diverse industries and applications.
-Stable and Wide Market Demand
Wire harnesses are essential in automotive, robotics, industrial automation, medical devices, and consumer electronics, ensuring consistent and long-term demand.
-High Value-Added Products
Compared to standard wires or cables, wire harnesses integrate multiple components such as connectors, terminals, and protective sleeves—offering higher margins and added value.
-Preferred by OEMs and Integrators
Pre-assembled wire harnesses simplify installation and save labor costs for end customers, making them attractive to OEM manufacturers and system integrators.
For extremely heavy duty applications
| Category | Details |
|---|---|
| Manufacturer Part No | IKG4018 |
| Cable Type | Basic cable |
| Core Configuration | (4G1.0 + 2×(2×0.75)C)C |
| Outer Diameter (max) [mm] | 13.5 |
| Weight per km [kg] | 245 |
| Copper Content [kg/km] | 148 |
| Nominal Voltage | 600/1,000 V (DIN VDE 0298-3) |
| UL Voltage Rating [V] | 1000 |
| Test Voltage | 4000 V (DIN EN 50395) |
| Max Speed (unsupported) | 10 m/s |
| Max Speed (gliding) | 5 m/s |
| Max Acceleration | 80 m/s² |
| Min. Bend Radius (e-chain) | 7.5×d = 101.25 mm |
| Min. Bend Radius (flexible) | 6×d |
| Min. Bend Radius (fixed) | 4×d |
| Temp Range (e-chain) | -25°C to +80°C |
| Temp Range (flexible) | -40°C to +80°C (DIN EN 60811-504) |
| Temp Range (fixed) | -50°C to +80°C (DIN EN 50305) |
| Conductor | Stranded, bend-resistant bare copper (DIN EN 60228) |
| Core Insulation | XLPE, low-capacity, high mechanical strength |
| Core Stranding | Power + control pair elements, high tensile strength |
| Group 1 Core | 4G1.0 |
| Group 2 Core | 2×(2×0.75)C)C |
| Element Shield | Tinned copper braid, highly bend-resistant |
| Inner Jacket | TPE, optimized for e-chain® |
| Overall Shield | Tinned copper braid, ~70% linear, ~90% optical coverage |
| Outer Jacket | PUR, halogen-free, abrasion-resistant (DIN EN 50363-10-2) |
| Outer Jacket Color | Pastel orange (RAL 2003) |
| CFRIP® | Built-in inner jacket tear strip for fast stripping |
| UV Resistance | Medium |
| Oil Resistance | EN 50363-10-2, Class 3 |
| Flame Retardant | IEC 60332-1-2, VW-1, FT1, FT2 (horizontal flame) |
| Offshore / MUD Resistance | NEK 606 – 2018 compliant |
| Halogen-Free | Yes (DIN EN 60754) |
| Silicone-Free | Yes (PV 3.10.7 – 1992) |
| UL Verified | Cert. No. V293650 (igus 4-year guarantee, 2 billion test cycles/year) |
| NFPA Compliant | NFPA 79-2018, Chapter 12.9 |
| DNV Certified | TAE00003XA |
| REACH Compliant | EC No. 1907/2006 |
| RoHS Compliant | 2011/65/EU (RoHS-II & III) |
| Cleanroom | ISO Class 1, per DIN EN ISO 14644-1 (tested with CF77.UL.05.12.D) |
| DESINA Standard | According to VDW |
| CE Marking | 2014/35/EU |
| Plug / Connector A | Round plug, socket |
| Plug / Connector B | Open cable end |
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