-Highly Customizable
Wire harnesses can be tailored to specific customer requirements, including connector types, cable lengths, wire gauges, and electrical configurations—ideal for diverse industries and applications.
-Stable and Wide Market Demand
Wire harnesses are essential in automotive, robotics, industrial automation, medical devices, and consumer electronics, ensuring consistent and long-term demand.
-High Value-Added Products
Compared to standard wires or cables, wire harnesses integrate multiple components such as connectors, terminals, and protective sleeves—offering higher margins and added value.
-Preferred by OEMs and Integrators
Pre-assembled wire harnesses simplify installation and save labor costs for end customers, making them attractive to OEM manufacturers and system integrators.
For extremely heavy duty applications
| Parameter | IKG4167 | IKG0332 |
|---|---|---|
| Cable Type | Basic cable | Connection cable with adapter plug |
| Manufacturer Part No. | IKG4167 | IKG0332 |
| Conductor Configuration | (4G10 + 2x(2×1.5)C)C | (4G0.75 + (2×0.5)C)C |
| Outer Diameter (max) | 22.5 mm | 11.5 mm |
| Weight per km | 842 kg/km | 169 kg/km |
| Copper Index | 592 kg/km | 76 kg/km |
| Min. Bend Radius (e-chain) | 7.5 × d = 168.75 mm | 7.5 × d = 86.25 mm |
| Min. Bend Radius (flexible) | 6 × d | 6 × d |
| Min. Bend Radius (fixed) | 4 × d | 4 × d |
| Temperature (e-chain®) | -25°C to +80°C | -25°C to +80°C |
| Temperature (flexible) | -40°C to +80°C (DIN EN 60811-504) | -40°C to +80°C (DIN EN 60811-504) |
| Temperature (fixed) | -50°C to +80°C (DIN EN 50305) | -50°C to +80°C (DIN EN 50305) |
| Max Speed (unsupported) | 10 m/s | 10 m/s |
| Max Speed (gliding) | 5 m/s | 5 m/s |
| Max Acceleration | 80 m/s² | 80 m/s² |
| Nominal Voltage | 600/1,000 V (DIN VDE 0298-3) | 600/1,000 V (DIN VDE 0298-3) |
| UL Voltage Rating | 1000 V | 1000 V |
| Test Voltage | 4000 V (DIN EN 50395) | 4000 V (DIN EN 50395) |
| Conductor Type | Stranded bare copper, extra bend-resistant (DIN EN 60228) | Stranded bare copper, extra bend-resistant (DIN EN 60228) |
| Core Insulation | Low-capacity XLPE mixture | Low-capacity XLPE mixture |
| Core Stranding | Power cores + control pairs for high tensile stress | Power cores + control pairs for high tensile stress |
| Shielding | Tinned copper braiding, highly flexible (Linear 70%, Optical 90%) | Tinned copper braiding, highly flexible (Linear 70%, Optical 90%) |
| Inner Jacket | TPE mixture, e-chain® optimized | TPE mixture, e-chain® optimized |
| Outer Jacket | Halogen-free PUR, abrasion-resistant, pastel orange (RAL 2003) | Halogen-free PUR, abrasion-resistant, pastel orange (RAL 2003) |
| CFRIP® | Built-in tear strip | Built-in tear strip |
| UV Resistance | Medium | Medium |
| Oil Resistance | DIN EN 50363-10-2, Class 3 | DIN EN 50363-10-2, Class 3 |
| Offshore / MUD Resistance | NEK 606 – 2018 | NEK 606 – 2018 |
| Flame Retardant | IEC 60332-1-2, VW-1, FT1, FT2 | IEC 60332-1-2, VW-1, FT1, FT2 |
| Silicone-free | Yes (PV 3.10.7 – 1992) | Yes (PV 3.10.7 – 1992) |
| Halogen-free | DIN EN 60754 | DIN EN 60754 |
| UL Verified | Cert. No. V293650 (igus 4-year guarantee, 2 billion cycles/year) | Cert. No. V293650 (igus 4-year guarantee, 2 billion cycles/year) |
| NFPA | NFPA 79-2018, Chapter 12.9 | NFPA 79-2018, Chapter 12.9 |
| DNV Certified | TAE00003XA | TAE00003XA |
| REACH | EC No. 1907/2006 | EC No. 1907/2006 |
| Lead-free | 2011/65/EU (RoHS II/III) | 2011/65/EU (RoHS II/III) |
| Cleanroom Class | ISO Class 1, tested by IPA (DIN EN ISO 14644-1) | ISO Class 1, tested by IPA (DIN EN ISO 14644-1) |
| DESINA Compliant | Yes | Yes |
| CE Certified | 2014/35/EU | 2014/35/EU |
| Connector A | Round plug, socket | 9-pin AMP socket connector |
| Connector B | Open cable end | 9-pin AMP pin connector |
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