-Highly Customizable
Wire harnesses can be tailored to specific customer requirements, including connector types, cable lengths, wire gauges, and electrical configurations—ideal for diverse industries and applications.
-Stable and Wide Market Demand
Wire harnesses are essential in automotive, robotics, industrial automation, medical devices, and consumer electronics, ensuring consistent and long-term demand.
-High Value-Added Products
Compared to standard wires or cables, wire harnesses integrate multiple components such as connectors, terminals, and protective sleeves—offering higher margins and added value.
-Preferred by OEMs and Integrators
Pre-assembled wire harnesses simplify installation and save labor costs for end customers, making them attractive to OEM manufacturers and system integrators.
| Category | Specification |
|---|---|
| Manufacturer Properties | |
| Manufacturer Part No | ZK4704-0411-xxxx |
| Cable Type | Extension cable |
| General Properties | |
| Number of cores and conductor nominal cross-section | (4G0.75+(2×0.5)C)C |
| Outer diameter max. [mm] | 11 |
| Weight per km [kg/km] | 159 |
| Copper index kg/km | 76 |
| Dynamic Information | |
| Min. bend radius, e-chain (factor) [×d] | 7.5 |
| Min. bend radius, e-chain [mm] | 82.5 |
| Min. bend radius, flexible (factor) [×d] | 6 |
| Min. bend radius, fixed (factor) [×d] | 4 |
| Temperature, e-chain® | +5°C to +70°C |
| Temperature, flexible | -5°C to +70°C (DIN EN 60811-504) |
| Temperature, fixed | -15°C to +70°C (DIN EN 50305) |
| Max. speed unsupported [m/s] | 10 |
| Max. speed gliding [m/s] | 5 |
| Max. acceleration [m/s²] | 80 |
| Electrical Properties | |
| Nominal voltage | 600/1,000V (DIN VDE 0298-3) |
| UL voltage rating [V] | 1000 |
| Test voltage | 4000V (DIN EN 50395) |
| Core Design | |
| Conductor | Stranded bare copper, highly bend-resistant (DIN EN 60228) |
| Core insulation | High-quality, low-capacitance XLPE mixture |
| Core stranding | Power cores with control pair for high-tensile stresses |
| Core group 1 structure | 4G0.75 |
| Core group 2 structure | (2×0.5)C)C |
| Element shield | Braiding of tinned copper wires, bend-resistant |
| Inner jacket | PVC adapted for e-chain® use |
| Overall shield | Tinned copper braid, ~70% linear / ~90% optical coverage |
| Outer jacket | Low-adhesion PVC (DIN EN 50363-4-1) |
| Outer jacket color | Moss green (RAL 6005-like) |
| CFRIP® | Inner jacket includes tear strip for faster stripping |
| Classification | |
| UV resistance | Medium |
| Oil resistance | Class 2, DIN EN 50363-4-1 |
| Flame retardant | IEC 60332-1-2, VW-1, FT1, FT2 |
| Silicone-free | Yes (PV 3.10.7 – 1992) |
| UL verified | Certificate No. V293650 (igus 4-year chainflex guarantee) |
| NFPA | NFPA 79-2018, Chapter 12.9 |
| REACH | Compliant (Regulation EC No. 1907/2006) |
| Lead-free | Yes (2011/65/EU RoHS-II/III) |
| Cleanroom compatible | ISO Class 2, outer jacket CF5.10.07 – tested by IPA (DIN EN ISO 14644-1) |
| CE | Yes (Directive 2014/35/EU) |
| Connectors | |
| Connector A | Round plug, socket |
| Connector B | Coupling, pin |
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