-Highly Customizable
Wire harnesses can be tailored to specific customer requirements, including connector types, cable lengths, wire gauges, and electrical configurations—ideal for diverse industries and applications.
-Stable and Wide Market Demand
Wire harnesses are essential in automotive, robotics, industrial automation, medical devices, and consumer electronics, ensuring consistent and long-term demand.
-High Value-Added Products
Compared to standard wires or cables, wire harnesses integrate multiple components such as connectors, terminals, and protective sleeves—offering higher margins and added value.
-Preferred by OEMs and Integrators
Pre-assembled wire harnesses simplify installation and save labor costs for end customers, making them attractive to OEM manufacturers and system integrators.
| Category | Specification |
|---|---|
| Manufacturer Properties | |
| Manufacturer Part No | RKL4306 / RKL4307 |
| Cable Type | Basic cable |
| General Properties | |
| Core Structure | (4G1.5 + 2x(2×0.75)C)C |
| Max Outer Diameter (mm) | 14.5 |
| Weight per km (kg) | 287 |
| Copper Index (kg/km) | 167 |
| Dynamic Information | |
| Min. Bend Radius e-chain | 7.5 × d = 108.75 mm |
| Min. Bend Radius Flexible | 6 × d |
| Min. Bend Radius Fixed | 4 × d |
| Temperature Range e-chain | -25°C to +80°C |
| Temperature Flexible | -40°C to +80°C (DIN EN 60811-504) |
| Temperature Fixed | -50°C to +80°C (DIN EN 50305) |
| Max. Speed Unsupported | 10 m/s |
| Max. Speed Gliding | 5 m/s |
| Max. Acceleration | 80 m/s² |
| Electrical Properties | |
| Nominal Voltage | 600/1,000V (DIN VDE 0298-3) |
| UL Voltage Rating | 1000V |
| Test Voltage | 4000V (DIN EN 50395) |
| Core Details | |
| Conductor | Stranded bare copper (DIN EN 60228), bend-resistant |
| Core Insulation | Low-capacity, high-quality XLPE mixture |
| Core Stranding | Power cores + control pairs for high tensile stress |
| Core Group 1 | 4G1.5 |
| Core Group 2 | 2x(2×0.75)C |
| Element Shield | Tinned copper braiding, extremely bend-resistant |
| Cable Construction | |
| Inner Jacket | TPE mixture for e-chain use |
| Overall Shield | Flexible tinned copper braiding (70% linear, 90% optical coverage) |
| Outer Jacket | Low-adhesion, halogen-free, abrasion-resistant PUR (DIN EN 50363-10-2) |
| Outer Jacket Colour | Pastel orange (approx. RAL 2003) |
| CFRIP® | Inner tear strip for faster stripping |
| Performance Ratings | |
| UV Resistance | Medium |
| Oil Resistance | Class 3 (DIN EN 50363-10-2) |
| Offshore | MUD-resistant (NEK 606, 2018) |
| Flame Retardant | IEC 60332-1-2, VW-1, FT1, FT2/Horizontal |
| Silicone-Free | Yes (per PV 3.10.7 – 1992) |
| Halogen-Free | Yes (DIN EN 60754) |
| UL Verified | Cert. No. V293650 (igus 4-year guarantee, 2 billion test cycles/year) |
| NFPA Compliance | NFPA 79-2018, Chapter 12.9 |
| DNV Certification | Type approval: TAE00003XA |
| REACH | Compliant (EC No. 1907/2006) |
| RoHS | Lead-free, compliant (2011/65/EU RoHS II/III) |
| Cleanroom Compatibility | ISO Class 1 (Tested: CF77.UL.05.12.D per DIN EN ISO 14644-1) |
| DESINA Standard | VDW compliant |
| CE Marking | Yes (2014/35/EU) |
| Plug | |
| Connector A | Plug connector M40 female, straight, 9-pin |
| Connector B | Circuit board connection |
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